How to clean the needle detector scientifically
Usually after a period of use, some common problems will occur in the needle detector.“Fault”Therefore, we should regularly clean the conveyor belt part and other easily damaged parts during normal use.
The specific cleaning methods and precautions are as follows:
1. Cleaning utensils: Find a clean towel, wet it with water and wring it out until the water cannot be squeezed out.
2. Cleaning of the surface of the conveyor belt: Note that we should first adjust the sensitivity of the needle detector to the level before cleaning.
If the needle detector has a level 1 to 10 mode, please adjust the needle detector to the level 1 mode, so as not to affect the next cleaning work due to excessive sensitivity.
Then, we straighten the towel and press it properly on the surface of the conveyor belt, and start the machine to make the machine run for more than five times (the purpose is to clean the contamination on the surface of the conveyor belt, the method can be applied flexibly), and then wash the towel Clean and wring out, and repeat the cleaning steps to wipe the belt until there is no visible contamination on the belt surface.
3. Cleaning the back of the conveyor belt: We can remove the metal shell on the left and right sides of the conveyor belt of the needle detector, then wash the towel and wring it dry, pass the towel through the bottom of the conveyor belt, straighten the towel, and hold both ends of the towel tightly , start the machine and run it for several weeks.
Since the bottom of the conveyor belt is dirty, it needs to be wiped repeatedly. Therefore, after each operation for several weeks, the towel should be pulled out and washed, and then the above cleaning steps should be repeated again.
If after the cleaning of the above steps, we still find that the probe light keeps flashing after the needle detector is turned on, and the clothes cannot pass smoothly, the above cleaning steps should be repeated again.
At the same time, it is worth noting that when we test the needle detector after cleaning, we need to pay special attention to avoiding the surrounding environmental factors, such as: personnel walking, the distance between large machines is too close and other factors need to be taken into account.
1. Automatic head turning: After completing a quilting operation, the seam head can be turned up automatically, which is convenient for the replacement of quilted products.
2. Wire break detection: When the wire is broken, it will automatically stop, the red light of the wire break detection device will be on, and it can go back to the broken wire for quilting.
3. Step quilting: Various step quilting operations can be performed
4. Emergency stop protection: press the red emergency stop button at any time during work, the quilting machine will immediately power off and stop
5. Process setting: It has the settings of various practical process parameters such as stitch selection, angle correction, pattern scaling, etc. High-speed and accurate quilting at 2000 rpm, low noise, long machine life, and quilting that meets customer needs. The target quilting area of high-quality and high-yield quilted products is equal to the size of the machine, and the smallest machine installation area is achieved. ) drives the machine head to run in the X direction, and the servo motor (optional) drives the machine head to run in the Y direction, and the embroidery frame is fixed, which ensures the minimum machine transmission distance and stable long-term work. Fast and accurate, and avoids damage and replacement of the handpiece in the future.
《Needle zero position》 Set the machine origin, after the zero reset is completed, start the pull rod to make the machine head pass the needle zero position probe and then stop, move the machine head to the left side of the needle bed by hand, and align the left outer side of the machine head with the first position of the needle bed. At the needle, press the F1 key to write the currently displayed needle value. (First, enter the number of needles in one inch of the flat knitting machine and the total number of needles in the flat knitting machine, and then set the synchronous belt pitch correction parameters)
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